Milling at high feed rates

NeoMill®-2-HiFeed and NeoMill®-4-HiFeed

When machinists are roughing with high removal and feed rates even in deep cavities or on less stable machines, they need the optimal tool solution.
MAPAL offers a tool for precisely this purpose which allows the user to equip the tool body with indexable inserts for high-feed milling as well as for 90° shoulder milling.
 

Special features when 90° shoulder milling:

  • Exact 90° shoulder up to approx. ½ cutting edge across all tool diameters
  • Helical cutting edge for low cutting forces and a soft cut
  • Reduction of machining costs thanks to stepless shoulder milling
  • High machining rates even on low-performance / dynamic machines
  • Large selection of corner radii available
  • Good soft cutting behaviour even with large projections in combination with solid carbide extensions

Special features of the high-feed milling cutter:

  • Highest possible tooth feeds (up to fz = 3.0 mm with SDMT 18)
  • Very high machining rates with good process reliability
  • Easy cutting even in flutes
  • Screw-in milling cutters in combination with the solid carbide extensions minimise vibrations at extreme projections

Also available in the NeoMill range:

The picture shows the ball nose and torus milling cutters from the NeoMill milling programme for tool and mould making from MAPAL.

Ball and toric end milling cutters for pre-finishing and finishing of 3D contours

  • Universal milling system to ensure maximum productivity
  • A tool body with ball and toric plates for pre-finishing and finishing
  • Special tool body for toric plates with the highest precision and process reliability requirements
  • Highly accurate rotational tolerances
  • Perfect surfaces thanks to low-vibration solid carbide tools
  • Increased process reliability guaranteed by using ultrafine grain carbides
  • Available as shank and screw-in milling cutters with the diameter range 8-32 mm
  • Highly suitable for the machining of hardened steel and cast steel

The picture shows the round insert milling cutters from the NeoMill milling programme for tool and mould making from MAPAL.

Round-insert milling cutters for pre-finishing and roughing of 3D contours

  • Perfect for roughing and pre-finishing
  • Cutting materials and chip guiding stages are available for soft machining as well as hard/finish machining
  • High-precision contours due to the indexable inserts being installed in a neutral position
  • Soft cutting behaviour for low vibration machining
  • Chip discharge protection
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  • Offered as shell type, shank and screw-in milling cutters in the diameter range 10-160 mm
  • Highly suitable for the machining of steel, stainless steel, cast iron, hardened steel and cast steel

The picture shows a finishing cutter from the NeoMill milling programme for tool and mould making from MAPAL.

Finishing milling cutters for the machining of 90° surfaces, face surfaces and contours

  • Axial and radial indexable wiper inserts to provide an excellent surface finish
  • Vibration-free machining for long projections
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  • Available as screw-in milling cutters in the diameter range of 16-42 mm
  • Highly suitable for the machining of hardened steel and cast steel